Vibromax

Fully automatic machine for vibration-compaction production, with direct demoulding of a great variety of concrete products. It is particularly suitable for the automatic production of large products. Depending on the different models, the machine can manufacture products of diameter from 300 mm to 3000 mm (box culverts up to 3000 mm x 3000 mm), with a variable height from 250 mm up to 3000 mm in single production mode (multiple production modes are also available on request).


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Advantages

High output
Flexibility (a wide range of products can be produced; machine ideal for the automatic production of large products)
Less personnel required
High product quality is guaranteed by the automatic electronic adjustment of vibration (with a vibrator inside the mould) and concrete feeding
Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)

Technical Characteristics

The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

The concrete feeding is completely automatic: the feeding belt is paired with a special planetary spreader with 4 orbiting elements, which distributes the concrete in the shortest amount of time, even on the most peripheral points. This solution is particularly effective for the production of box culverts and large products.

Other features make Vibromax an extremely functional machine, such as the mechanical and electronic adjustment of the vibrators through an inverter, the easy access to the bucket for inspection and cleaning operations, and the automatic ejection of the products at the end of the cycle through the motorised cart with possible subsequent handling and storage.

The system can be integrated with automatic base pallets feeding (carried out at the front) and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling. These opportunities allow further acceleration of the production cycle, reducing the personnel required.

The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).

Manufacturable Products

Circular pipes
Flat base circular pipes
Not reinforced pipes
Pipes reinforced with rigid reinforcements
Fibre reinforced pipes
Draining pipes
Jacking pipes
Spigot-spigot junction pipes
Box culverts and oval pipes
Manhole bases
Risers and cones
Monolit cones for manhole
Flat cover
Grade rings for manholes
Pipes with derivations
Manholes for road drainage
Drainage channels
Special products in general, to be manufactured to customer specifications, with any type of joint

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