Vibromatic 1000

Versatile and fully automatic machine for vibration-compaction production with direct demoulding of a great variety of concrete products. Depending on the different models, the machine can manufacture products of diameter from 100 mm to 3000 mm, with a height from 60 mm up to 1600 mm in single or multiple production mode (up to 7 elements per cycle), with the possibility of carrying out mixed-size productions.


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Advantages

High output
Flexibility (a wide range of products can be produced)
Less personnel required
High product quality guaranteed by the automatic electronic adjustment of vibration (with vibrators inside the mould) and concrete feeding
Excellent independent management for mixed-size productions
Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)

Technical Characteristics

The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

A system is available for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts place the concrete on the centre point of each mould, always measuring the correct quantity: this feature is the determining factor for maximising the filling speed and the compacting quality.

Other features make Vibromatic 1000 an extremely versatile and functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations. The system can be integrated with automatic base pallets feeding (carried out at the back) and automatic ejection of the products at the end of the cycle and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling.

These opportunities allow further acceleration of the production cycle, reducing the personnel required.

The management and general control of the machine can be performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules and the possibility of remote production management (industry 4.0).

Manufacturable Products

Circular pipes
Flat base circular pipes
Not reinforced pipes
Pipes reinforced with rigid reinforcements
Fibre reinforced pipes
Draining pipes
Spigot-spigot junction pipes
Box culverts and oval pipes
Manhole bases
Risers and cones
Monolith cones for manhole
Flat Cover
Grade rings for manholes
Pipes with derivations
Manholes for road drainage
Drainage channels - Kerbstones
Special products in general, to be manufactured to customer specifications, with any type of joint

Technical Sheet

MACHINE OGEE PIPES
diameter from cm to cm
SPIGOT & SOCKET PIPES
diameter from cm to cm
BOX CULVERTS
max diameter
MANHOLE CONES
max diameter
RISERS 3 – CHAMBER MANHOLE-RIGS
max diameter
MANHOLE BASES
max diameter
VIBROMATIC 10/60 10 cm – 60 cm 10 cm – 60 cm
VIBROMATIC 10/100 10 cm – 100 cm 10 cm – 100 cm 100 cm 100 cm
VIBROMATIC 10/120 10 cm – 120 cm 10 cm – 120 cm 120 cm x 120 cm 120 cm 120 cm 100 cm
VIBROMATIC 80/150 10 cm – 150 cm 10 cm – 150 cm 150 cm X 150 cm 150 cm 150 cm 120 cm
VIBROMATIC 10/150 10 cm – 150 cm 10 cm – 150 cm 150 cm x 150 cm 150 cm 150 cm 120 cm
VIBROMATIC 80/200 10 cm – 200 cm 10 cm – 200 cm 170 cm x 170 cm 200 cm 200 cm 150 cm
VIBROMATIC 80/250 10 cm – 250 cm 10 cm – 250 cm 200 cm x 200 cm 250 cm 250 cm 150 cm
Ogee pipes quantity per cycle
MACHINE D 100 D 125 D 150 D 200 D 225 D 250 D 300 D 380 D 400 D 425 D 450 D 500 D 525 D 600 D 700 D 800 D 900 D 1000 D 1200 D 1400 D 1500 D 1600 D 1800 D 2000 D 2200 D 2400 D 2500
VIBROMATIC 10/60 N 3 3 3 3 2 2 2 1 1 1 1 1 1 1
VIBROMATIC 10/100 N 4 4 4 4 2 2 2 2 2 2 2 2 1 1 1 1 1 1
VIBROMATIC 10/120 N 4 4 4 4 4 4 4 3 3 2 2 2 2 2 1 1 1 1 1
VIBROMATIC 10/120 M 5 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1
VIBROMATIC 80/150 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VIBROMATIC 10/150 N 4 4 4 4 4 4 4 3 3 2 2 2 2 2 1 1 1 1 1 1 1
VIBROMATIC 10/150 M 5 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1
VIBROMATIC 80/200 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VIBROMATIC 80/250 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Spigot & socket pipes quantity per cycle
MACHINE D 100 D 125 D 150 D 200 D 225 D 250 D 300 D 380 D 400 D 425 D 450 D 500 D 525 D 600 D 700 D 800 D 900 D 1000 D 1200 D 1400 D 1500 D 1600 D 1800 D 2000 D 2200 D 2400 D 2500
VIBROMATIC 10/60 N 3 3 3 2 2 2 2 1 1 1 1 1 1 1
VIBROMATIC 10/100 N 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1
VIBROMATIC 10/120 N 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1
VIBROMATIC 10/120 M 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1
VIBROMATIC 80/150 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VIBROMATIC 10/150 N 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1
VIBROMATIC 10/150 M 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1 1 1
VIBROMATIC 80/200 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
VIBROMATIC 80/250 N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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