Rotovibromatic

Fully automatic machine for vibration-compaction production, with both direct and tilting demoulding of a wide variety of concrete products. Rotovibromatic is particularly suitable for the automatic production of large products, with or without monolithic base, even with special geometries. Depending on the different models, the machine can manufacture products up to a diameter of 3000 mm, or up to 3000 mm x 3000 mm, with a variable height from 250 mm up to 3000 mm in single production mode (multiple production modes are also available on request). The vibration type can be chosen depending on your need (vibrating column with hydraulic locking/unlocking of the mould at each cycle, vibrating table with hydraulic mould locking frame, or standard vibrator inside the core).

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Advantages

High output: Rotovibromatic makes it possible to quadruple the production output of exceptionally large concrete products
Flexibility (a wide range of products can be produced)
Drastically reduces labour hours, with a reduction of the personnel required
High product quality is guaranteed by the automatic electronic adjustment of vibration (with a vibrator inside the mould) and concrete feeding
Very fast mould changes: with the Colle S.p.A. patented system, you only need 15 minutes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
Full control of the machine through the Vicom PC system, with remote production management and control (industry 4.0), with every type of device
Guaranteed machine operator support through real-time remote assistance

Technical Characteristics

Rotovibromatic is equipped with a product base-pressing system to ensure greater compaction and tightness.
The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making fast daily mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

The concrete feeding is completely automatic: the feeding belt is paired with a special planetary spreader with 4 orbiting elements, which distributes the concrete in the shortest amount of time, even on the most peripheral points. This solution is particularly effective for the production of box culverts, rectangular tanks, and large products.

Other features make Rotovibromatic an extremely functional machine, such as the mechanical and electronic adjustment of the vibrators through an inverter, the easy access to the bucket for inspection and cleaning operations, and the automatic ejection of the products at the end of the cycle through the motorised cart with possible subsequent handling and storage.

The system can be integrated with the automatic feeding of pallets (flat pallets) for tipping production, or with standard base pallets for direct demoulding production, which is carried out from the front, and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling. These opportunities allow further acceleration of the production cycle, reducing the personnel required.

The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).

The performance of Rotovibromatic makes it a unique machine: the result of study, research, and technology.

Manufacturable Products

Tanks (circular, box culverts or elliptical), with or without settling chamber, for de-oiling, water containment, and purification
Circular pipes
Flat base circular pipes
Not reinforced pipes
Pipes reinforced with rigid reinforcements
Fibre reinforced pipes
Draining pipes
Spigot-spigot junction pipes
Box culverts and oval pipes
Jacking pipes
Manhole bases
Risers extension and cones
Monolit cones for manhole
Sheets and flat covers
Grade rings for manholes pipes with derivations manholes for road drainage, drainage channels
Special products in general, to be manufactured to customer specifications, with any type of joint

Technical Sheet

Rotovibromatic PIPES
diameter from cm to cm		 BOX CULVERTS
max dimensions		 MANHOLE CONES
max diameter		 3-CHAMBER RINGSmax diameter 3-CHAMBERS TANKS SEPTIC TANKS
max diameter		 MANHOLE BASE TILTING SYSTEM
max diameter
80/100 H 120-150 30 cm – 100 cm 100 cm x 100 cm 100 cm 100 cm 100 cm 100 cm
80/120 H 120-150 30 cm – 120 cm 120 cm x 120 cm 120 cm 120 cm 120 cm 120 cm
80/150 H 120-150-200 30 cm – 150 cm 140 cm x 140 cm 150 cm 150 cm 150 cm 150 cm
80/200 H 120-150-200-250 30 cm – 200 cm 150 cm x 150 cm 200 cm 200 cm 200 cm 200 cm
80/250 H 120-150-200-250-300 30 cm – 220 cm 200 cm x 200 cm
250 cm x 150 cm		 250 cm 250 cm 250 cm 250 cm
80/300
H 120-150-200-250-300		 30 cm – 280 cm 260 cm x 260 cm
300 cm x 200 cm		 300 cm 280 cm 280 cm 280 cm
300/300 30 cm – 300 cm 300 cm x 300 cm 300 cm 300 cm 300 cm 300 cm