Bimatic
Fully automatic machine for vibration-compaction production of concrete pipes, with direct demoulding. Bimatic works above the ground and is complete with a soundproofing system; it uses moving core technology, along the entire length of the product, with a head equipped with a rotative spreader for concrete distribution. Depending on the different models, the machine can manufacture products of diameters from 300 mm to 1600 mm, with a variable height from 2000 mm to 3000 mm, thanks to the mobile plate supporting product, which supports the base pallet at any height, simultaneously guaranteeing the seal on the outer mould. Production can be in single, double, or triple mode with the possibility of carrying out mixed-sized productions.
Advantages
Technical Characteristics
The machine is equipped with the fast and easy-to-use quick hydraulic mould change system, making fast daily mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).
A system is present for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts, operated independently, place the concrete on the centre point of each mould, always measuring the correct quantity, in sync with the rotating spreader mounted on the heads of the inner cores: this maximises the filling speed and guarantees the compaction quality while facilitating multiple productions of two or three products of different diameters.
Other features make Bimatic an extremely functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations.
The system can be integrated with automatic base pallets feeding (carried out at the back) and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling. These opportunities allow further acceleration of the production cycle, reducing the personnel required.
The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).
Manufacturable Products
Technical Sheet
| MACHINE | PIPES diameter from cm to cm |
PIPE LENGTH |
| BIMATIC 30/120 | 30 cm – 120 cm | H 200 – 250 – 300 cm |
| BIMATIC 30/160 | 30 cm – 160 cm | H 200 – 250 – 300 cm |
| Pipe quantity per cycle | |||||||||||
| MACHINE | D 300 | D 400 | D 500 | D 600 | D 700 | D 800 | D 900 | D 1000 | D 1200 | D 1400 | D 1600 |
| BIMATIC 30/120 N | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | – | – |
| BIMATIC 30/120 T | 3 | 3 | 3 | 2 | 2 | 2 | 1 | 1 | 1 | – | – |
| BIMATIC 30/160 N | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| BIMATIC 30/160 T | 3 | 3 | 3 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 |
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