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Vibromatic 1000 develop 1 June 2022

Vibromatic 1000

Vibromatic 1000

Fully automatic machine for vibration-compaction production, with direct demoulding of products with a height from 1000 mm to 1600 mm.

Versatile and fully automatic machine for vibration-compaction production with direct demoulding of a great variety of concrete products.

Depending on the different models, the machine can manufacture products of diameter from 100 mm to 3000 mm, with a height from 60 mm up to 1600 mm in single or multiple production mode (up to 7 elements per cycle), with the possibility of carrying out mixed-size productions.
The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

A system is available for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts place the concrete on the centre point of each mould, always measuring the correct quantity: this feature is the determining factor for maximising the filling speed and the compacting quality.

Other features make Vibromatic 1000 an extremely versatile and functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations. The system can be integrated with automatic base pallets feeding (carried out at the back) and automatic ejection of the products at the end of the cycle and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling.

These opportunities allow further acceleration of the production cycle, reducing the personnel required.

The management and general control of the machine can be performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules and the possibility of remote production management (industry 4.0).

Products that can be produced:

  • Circular pipes
  • Flat base circular pipes
  • Not reinforced pipes
  • Pipes reinforced with rigid reinforcements
  • Fibre reinforced pipes
  • Draining pipes
  • Spigot-spigot junction pipes
  • Box culverts and oval pipes
  • Manhole bases
  • Risers and cones
  • Monolith cones for manhole
  • Flat Cover
  • Grade rings for manholes
  • Pipes with derivations
  • Manholes for road drainage
  • Drainage channels - Kerbstones
  • Special products in general, to be manufactured to customer specifications, with any type of joint
  • High output
  • Flexibility (a wide range of products can be produced)
  • Less personnel required
  • High product quality guaranteed by the automatic electronic adjustment of vibration (with vibrators inside the mould) and concrete feeding
  • Excellent independent management for mixed-size productions
  • Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
  • Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)

MACHINEOGEE PIPES
diameter from cm to cm
SPIGOT & SOCKET PIPES
diameter from cm to cm
BOX CULVERTS
max diameter
MANHOLE CONES
max diameter
RISERS 3 – CHAMBER MANHOLE-RIGS
max diameter
MANHOLE BASES
max diameter
VIBROMATIC 10/6010 cm – 60 cm10 cm – 60 cm
VIBROMATIC 10/10010 cm – 100 cm10 cm – 100 cm100 cm100 cm
VIBROMATIC 10/12010 cm – 120 cm10 cm – 120 cm120 cm x 120 cm120 cm120 cm100 cm
VIBROMATIC 80/15010 cm – 150 cm10 cm – 150 cm150 cm X 150 cm150 cm150 cm120 cm
VIBROMATIC 10/15010 cm – 150 cm10 cm – 150 cm150 cm x 150 cm150 cm150 cm120 cm
VIBROMATIC 80/20010 cm – 200 cm10 cm – 200 cm170 cm x 170 cm200 cm200 cm150 cm
VIBROMATIC 80/25010 cm – 250 cm10 cm – 250 cm200 cm x 200 cm250 cm250 cm150 cm

Ogee pipes quantity per cycle
MACHINED 100D 125D 150D 200D 225D 250D 300D 380D 400D 425D 450D 500D 525D 600D 700D 800D 900D 1000D 1200D 1400D 1500D 1600D 1800D 2000D 2200D 2400D 2500
VIBROMATIC 10/60 N33332221111111
VIBROMATIC 10/100 N444422222222111111
VIBROMATIC 10/120 N4444444332222211111
VIBROMATIC 10/120 M5555555333332222111
VIBROMATIC 80/150 N111111111111111111111
VIBROMATIC 10/150 N444444433222221111111
VIBROMATIC 10/150 M555555533333222211111
VIBROMATIC 80/200 N111111111111111111111111
VIBROMATIC 80/250 N111111111111111111111111111

Spigot & socket pipes quantity per cycle
MACHINED 100D 125D 150D 200D 225D 250D 300D 380D 400D 425D 450D 500D 525D 600D 700D 800D 900D 1000D 1200D 1400D 1500D 1600D 1800D 2000D 2200D 2400D 2500
VIBROMATIC 10/60 N33322221111111
VIBROMATIC 10/100 N442222221111111111
VIBROMATIC 10/120 N4444333332222211111
VIBROMATIC 10/120 M5555533333222211111
VIBROMATIC 80/150 N111111111111111111111
VIBROMATIC 10/150 N444433333222221111111
VIBROMATIC 10/150 M555553333322221111111
VIBROMATIC 80/200 N111111111111111111111111
VIBROMATIC 80/250 N111111111111111111111111111

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