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Rotomatic develop 3 June 2022

Rotomatic

Fully automatic machine for vibration-compaction production, with tilting demoulding of products with a height from 1000 mm to 3000 mm, particularly suitable for large tanks.

Fully automatic machine for vibration-compaction production, with tilting demoulding of concrete products with monolithic base, even with special geometries. Depending on the different models, the machine can manufacture products up to a diameter of 3000 mm, or up to 3000 mm x 3000 mm, with a variable height from 1000 mm up to 3000 mm in single production mode (multiple production modes are available on request). The vibration type can be chosen depending on your need (vibrating column with hydraulic locking/unlocking of the mould at each cycle or vibrating table with hydraulic mould locking frame.
 
Rotomatic can be equipped with a product base-pressing system to ensure greater compaction and tightness. The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

The concrete feeding is completely automatic: the feeding belt is paired with a special planetary spreader with 4 orbiting elements, which distributes the concrete in the shortest amount of time, even on the most peripheral points. This solution is particularly effective for the production of rectangular tanks and large products.

Other features make Rotomatic an extremely functional machine, such as the mechanical and electronic adjustment of the vibrators through an inverter, the easy access to the bucket for inspection and cleaning operations, and the automatic ejection of the products at the end of the cycle through the motorised cart with possible subsequent handling and storage. The system can be integrated with automatic feeding of the base pallets (flat base pallets), which will be carried out from the front.

The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).

Products that can be produced:

  • Tanks (circular, box culverts or elliptical), with or without settling chamber, for de-oiling, water containment, and purification
  • Manhole bases
  • Sheets and cover plates
  • Special products in general, to be manufactured to customer specifications, with any type of joint
  • High output
  • High product quality is guaranteed by the automatic electronic adjustment of vibration (with a vibrator inside the mould) and concrete feeding
  • Less personnel required
  • Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift) and without needing to adjust the mould after the change
  • Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)

RotomaticPIPES
diameter from cm to cm
BOX CULVERTS
max dimensions
MANHOLE CONES
max diameter
3-CHAMBER RINGS
max diameter
3-CHAMBERS TANKS SEPTIC TANKS
max diameter
MANHOLE BASE TILTING SYSTEM
max diameter
80/100 H 120-150100 cm100 cm
80/120 H 120-150120 cm120 cm
80/150 H 120-150-200150 cm150 cm
80/200 H 120-150-200-250200 cm200 cm
80/250 H 120-150-200-250-300250 cm250 cm
80/300 H 120-150-200-250-300280 cm280 cm
300/300300 cm300 cm

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