Vibromatic 3000 develop 20 October 2022

Vibromatic 3000

Vibromatic 3000

Fully automatic machine for vibration-compaction production, with direct demoulding of products with a height from 2000 mm to 3000 mm.

Versatile and fully automatic machine for vibration-compaction production with direct demoulding of a great variety of concrete products.

Depending on the different models, the machine can manufacture products of diameter from 300 mm to 2500 mm, with a height from 250 mm up to 3000 mm in single, double, or triple production mode, with the possibility of carrying out mixed-size productions.
The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).

A system is present for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts, operated independently, place the concrete on the centre point of each mould, always measuring the correct quantity: this feature is crucial not only to maximise filling speed and compaction quality but also to facilitate multiple productions of two or three products of different diameters.

Other features make the Vibromatic 3000 an extremely versatile and functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations.

The system can be integrated with automatic base pallets feeding (carried out at the back) and automatic ejection of the products at the end of the cycle and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling.

These opportunities allow further acceleration of the production cycle, reducing the personnel required. The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).

Products that can be produced:

  • Circular pipes
  • Flat base circular pipes
  • Not reinforced pipes
  • Pipes reinforced with rigid reinforcements
  • Fibre reinforced pipes
  • Draining pipes
  • Spigot-spigot junction pipes
  • Box culverts and oval pipes
  • Manhole bases
  • Risers and cones
  • Monolit cones for manhole
  • Flat cover
  • Grade rings for manholes
  • Pipes with derivations
  • Manholes for road drainage
  • Drainage channels
  • Jacking pipes
  • Special products in general, to be manufactured to customer specifications, with any type of joint
  • High output
  • Flexibility (a wide range of products can be produced)
  • Less personnel required
  • High product quality guaranteed by the automatic electronic adjustment of vibration (with vibrators inside the mould) and concrete feeding
  • Excellent independent management for mixed-size productions
  • Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
  • Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)

 

MACHINEPIPES
max diameter
BOX CULVERTS
max diameter
MANHOLE CONES
max diameter

3-CHAMBER RINGS

MANHOLE RINGS
max diameter

MANHOLE BASES
max diameter
Vibromatic 30/120120 cm120 cm X 120 cm120 cm120 cm120 cm
Vibromatic 30/120 G120 cm140 cm X 140 cm
100 cm X 150 cm
150 cm150 cm150 cm
VIBROMATIC 30/160160 cm150 cm X 150 cm
120 cm X 170 cm
160 cm160 cm150 cm
VIBROMATIC 30/220220 cm200 cm X 200 cm
170 cm X 220 cm
220 cm220 cm150 cm

Pipe quantity per cycle
MACHINED 300D 400D 500D 600D 700D 800D 900D 1000D 1200D 1400D 1600D 1800D 2000D 2200
Vibromatic 30/120N222211111
Vibromatic 30/120G222211111
Vibromatic 30/120T333222111
Vibromatic 30/160N22221111111
Vibromatic 30/160T33322211111
Vibromatic 30/220N22221111111111
Vibromatic 30/220T33322211111111

Products