Vibromatic 3000
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Vibromatic 3000
Fully automatic machine for vibration-compaction production, with direct demoulding of products with a height from 2000 mm to 3000 mm.
Versatile and fully automatic machine for vibration-compaction production with direct demoulding of a great variety of concrete products.
Depending on the different models, the machine can manufacture products of diameter from 300 mm to 2500 mm, with a height from 250 mm up to 3000 mm in single, double, or triple production mode, with the possibility of carrying out mixed-size productions.
Depending on the different models, the machine can manufacture products of diameter from 300 mm to 2500 mm, with a height from 250 mm up to 3000 mm in single, double, or triple production mode, with the possibility of carrying out mixed-size productions.
The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).
A system is present for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts, operated independently, place the concrete on the centre point of each mould, always measuring the correct quantity: this feature is crucial not only to maximise filling speed and compaction quality but also to facilitate multiple productions of two or three products of different diameters.
Other features make the Vibromatic 3000 an extremely versatile and functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations.
The system can be integrated with automatic base pallets feeding (carried out at the back) and automatic ejection of the products at the end of the cycle and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling.
These opportunities allow further acceleration of the production cycle, reducing the personnel required. The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).
A system is present for managing the precise height of the products within a given tolerance. The concrete feeding is completely automatic: the feeding belts, operated independently, place the concrete on the centre point of each mould, always measuring the correct quantity: this feature is crucial not only to maximise filling speed and compaction quality but also to facilitate multiple productions of two or three products of different diameters.
Other features make the Vibromatic 3000 an extremely versatile and functional machine, such as the smoothing system for the inner surface of the pipe, the mechanical and electronic adjustment of the vibrators through an inverter, and easy access to the bucket for inspection and cleaning operations.
The system can be integrated with automatic base pallets feeding (carried out at the back) and automatic ejection of the products at the end of the cycle and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling.
These opportunities allow further acceleration of the production cycle, reducing the personnel required. The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).
Products that can be produced:
- Circular pipes
- Flat base circular pipes
- Not reinforced pipes
- Pipes reinforced with rigid reinforcements
- Fibre reinforced pipes
- Draining pipes
- Spigot-spigot junction pipes
- Box culverts and oval pipes
- Manhole bases
- Risers and cones
- Monolit cones for manhole
- Flat cover
- Grade rings for manholes
- Pipes with derivations
- Manholes for road drainage
- Drainage channels
- Jacking pipes
- Special products in general, to be manufactured to customer specifications, with any type of joint
- High output
- Flexibility (a wide range of products can be produced)
- Less personnel required
- High product quality guaranteed by the automatic electronic adjustment of vibration (with vibrators inside the mould) and concrete feeding
- Excellent independent management for mixed-size productions
- Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change
- Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)
| MACHINE | PIPES max diameter | BOX CULVERTS max diameter | MANHOLE CONES max diameter | 3-CHAMBER RINGS MANHOLE RINGS | MANHOLE BASES max diameter |
| Vibromatic 30/120 | 120 cm | 120 cm X 120 cm | 120 cm | 120 cm | 120 cm |
| Vibromatic 30/120 G | 120 cm | 140 cm X 140 cm 100 cm X 150 cm | 150 cm | 150 cm | 150 cm |
| VIBROMATIC 30/160 | 160 cm | 150 cm X 150 cm 120 cm X 170 cm | 160 cm | 160 cm | 150 cm |
| VIBROMATIC 30/220 | 220 cm | 200 cm X 200 cm 170 cm X 220 cm | 220 cm | 220 cm | 150 cm |
| Pipe quantity per cycle | ||||||||||||||
| MACHINE | D 300 | D 400 | D 500 | D 600 | D 700 | D 800 | D 900 | D 1000 | D 1200 | D 1400 | D 1600 | D 1800 | D 2000 | D 2200 |
| Vibromatic 30/120N | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | – | – | – | – | – |
| Vibromatic 30/120G | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | – | – | – | – | – |
| Vibromatic 30/120T | 3 | 3 | 3 | 2 | 2 | 2 | 1 | 1 | 1 | – | – | – | – | – |
| Vibromatic 30/160N | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | – | – | – |
| Vibromatic 30/160T | 3 | 3 | 3 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | – | – | – |
| Vibromatic 30/220N | 2 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Vibromatic 30/220T | 3 | 3 | 3 | 2 | 2 | 2 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
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